Benefits of a Flat Belt Conveyor
A flat belt conveyor is one of the most common conveyor systems in use today. It is used for internal conveyance (transporting items within a facility).
They can also be fabricated to curve, which allows them to transport materials over a variety of inclines and declines. This allows them to work in environments that other conveyor systems can’t.
1. Easier to Clean
Using flat belt conveyors can reduce the amount of time that’s spent cleaning up and the money paid to workers who are doing the cleaning. They have built-in options that allow for the cleaning of parts of the conveyor without removing it from the line, or they have scrapers to remove stuck on product that doesn’t need to be removed manually. This allows for more accurate cleaning and sanitation of the conveyors, as well as less downtime due to broken down equipment caused by dirty conveyors.
When your conveyor system is soiled and unclean, it can lead to contamination of products and production issues. This can result in costly repairs and lost revenue for your business. In order to keep the conveyor clean, it’s important to check the equipment regularly for any signs of a blockage. This includes abrasive surfaces, sharp edges or corners that could snag the belt and cause it to lose track. It’s also essential to check the conveyor frame from all angles and ensure it is straight.
If you find that material spillage is a common problem for your conveyor, consider installing impact beds, skirt clamps or a belt plough to prevent it. These accessories will help to reduce the risk of spillage by keeping it from accumulating in areas that are hard to reach, and they’ll decrease the possibility of a breakdown caused by a blockage.
2. Lower Maintenance Costs
Flat belt conveyors have fewer moving parts, which reduces malfunctions and failures, resulting in lower maintenance costs. This is particularly true for the belt, which can last up to four or five times longer than other conveyor belts of similar quality.
Additionally, flat belts offer greater flexibility in terms of length and width, allowing for a much wider range of applications than other conveyors. This flexibility also translates into lower upfront costs, which in turn can significantly decrease overall operating costs.
One thing that many car wash owners forget is that the cost of Flat belt conveyor a conveyor system goes well beyond the initial installation price. There are also operational and maintenance costs associated with any new equipment. These expenses can include electrical and air usage, replacement parts, and general upkeep.
When selecting a conveyor system, you must consider all of these factors before making your final decision. Choosing the right equipment is a critical factor in streamlining your operations and maximizing productivity.
Another factor that often gets overlooked is the impact a conveyor system can have on employee safety. Having the proper equipment can help to reduce accidents and injuries that can lead to downtime, which ultimately impacts productivity. Using flat belt conveyors to transport vehicles eliminates the need for workers to climb under or around the cars, which can be dangerous. It also prevents cars from being pushed up or down on the side, which could result in a loss of control.
3. Increased Product Conveyance
Many conveyor manufacturers have seen the value in increasing conveyor throughput. One of the easiest ways to do this is by simply running the system faster, but doing this could actually do more harm than good in some cases. It could lead to product build up, belt tracking issues, and a host of other problems. Instead, a better solution is to utilize a flat belt conveyor with cleats to move the product through the system faster and more accurately.
A flat belt conveyor has a flat Flat Belt Conveyor Manufacturer surface to accommodate the wide variety of products, a textured surface that provides superior grip, and efficient transmission of power from its rolling parts. This type of conveyor also doesn’t need specialized grooves or channels, which reduces the amount of friction between the rollers and belt.
In the carwash industry, flat belt conveyors can eliminate the track entrance rails, making it easier for customers and employees to load vehicles into the tunnel. This also improves safety for everyone in the wash tunnel by eliminating any risk of a vehicle jumping the roller or climbing the track rail.
Another great feature of flat belt conveyors is their ability to use sidewall cleats to elevate products. These are much more powerful than the cleats on standard conveyor belts, which allows them to handle more weight. It is also a more cost-effective way to elevate product, as it can be used to convey heavier or larger loads of materials without the need for extra support from the other sides.
4. Increased Safety
Flat belt conveyors make the process of loading vehicles easier and more comfortable. Cars can enter the tunnel in neutral and park on the flat belt without being pushed by rollers or having to be driven up or down the ramps. This allows low rider cars and exotics to enter the tunnel without damaging their undercarriage. It also makes it impossible to blow a tire, bend wheels or knock the front end out of alignment. The fact that the belt is flat and level reduces the chances of in-tunnel collisions, making them a safer option than traditional track systems.
It is always a good idea to conduct frequent maintenance and inspections on all of your conveyor equipment. This will help you keep an eye out for any problems before they become major issues that need to be fixed. During these inspections, you should pay special attention to the belt itself, looking for any signs of mistracking or unequal wear and tear.
If you find any problems, it is important to fix them right away. This will help prevent the rest of the system from having to work overtime to compensate for the damaged part. Ultimately, this can lead to the other parts wearing down faster than they should and may even cause them to malfunction or shut down altogether.