Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is an automatic machine that mixes different types of chemicals. It uses a blade mixer to combine thick ingredients and a homogenizer to make emulsions. It also has scrapers that remove materials stuck on the surface of the tank to prevent dead corners.
This equipment is used by chemical companies for emulsifying polyesters, synthetic fibers and latex. It is also used for printing and dyeing chemicals, ano materials, pesticide and fertilizer, paper and power electronics industries.
A vacuum emulsifying mixer is an efficient machine for mixing and homogenizing cosmetic creams, skin creams, lotions, hair conditioner, shampoo, eye cream, and other beauty products. Its high-speed rotation creates powerful suction that pulls the ingredients from their respective pots and mixes them rapidly. In addition, the machine is easy to clean and helps to reduce contamination risks by preventing air from entering Vacuum Emulsifying Mixer the product. It also saves time and money by reducing processing time and increasing production capacity.
The machine is made of stainless steel and can be used for a variety of applications. It has an oil tank and a water tank, and it can be heated or cooled depending on the type of material being processed. Its mixing blades can also be removed to allow for cleaning and maintenance.
The machine works by first separating the water and oil into two separate tanks. Once the materials are mixed, they are transferred to the main emulsifying pot and subjected to a high-shear mixing process. This will break up any large particles and make them smaller. The homogenizer blades will then be able to work their magic and create the desired texture and consistency of your product. The mixture is then sucked through the vacuum system to remove any trapped air. Once the product is thoroughly mixed, it can be discharged from the machine.
Vacuum Emulsifying Mixer is not suitable for some abrasive items, since the constant rotation of vacuum blades can create excessive friction. This excessive friction produces heat, which can damage products that are sensitive to heat. Additionally, it is not recommended for mixing oily or sticky items, because the excessive friction can cause the materials to stick together.
Another disadvantage of this machine is that it can take a while to mix ingredients, especially if the mixture is thick. The process requires a lot of effort and energy, which can be costly for small production volumes. However, the mixing time is reduced by using a high-speed mixer.
This type of emulsifying mixer is ideal for industrial use and has the capacity to handle large quantities of products. It is used in a number of industries and can be found in food processing, cosmetics, and pharmaceuticals. Its main structure includes an emulsifying pot, a water pot, and a work frame. The emulsifying pot has soft pipes that suck in the product from the work frame and the water pot.
The chemical industry uses this equipment to emulsify polyesters and synthetic fibers. It is also useful in the production unit of latex, soaps, detergents, and saponification products. Paint industries also utilize it to produce a homogenized paint solution. Petrochemicals industries, printing and dyeing auxiliaries, rubber, and power electronic industries also find this equipment worthy. They use it to make colors, wax, shoe cream, and coating fluids.
Vacuum emulsifying mixers are useful in several industries. They are used in cosmetics, pharmaceuticals, and food on a small and large scale. They are also used in chemical manufacturing, printing and dyeing auxiliaries, pesticides and fertilizers, and plastic and rubber. These machines are highly customizable, allowing them to meet specific production needs. They can perform a variety of functions, including mixing, dispersing, emulsifying, homogenizing, and vacuuming.
The mixing process takes place under vacuum conditions, resulting in high-speed shear and the distribution of one or more phases into a continuous phase. mixer supplier This results in a high-quality emulsion product that is free of air bubbles and has a smooth appearance. It also allows the ingredients to be mixed more quickly than traditional tank mixers.
These tanks are equipped with a high-speed rotor and a stator that mix the material quickly and evenly. The material is forced into the narrow gap between the rotor and the stator by high kinetic forces.
The vacuum emulsifying mixer is designed to meet CGMP requirements like Clean-in-place (CIP) and sterilize-in-place (SIP). Its contact parts are made of stainless steel 316Ll, which ensures that the product stays safe. The machine is also equipped with a mirror to allow the operator to observe the process inside the pot. This makes it easy to monitor and control the process.
A vacuum emulsifying mixer is a multiple-function machine that is used to mix, disperse, homogenize, emulsify, and aspirate very dense and viscous materials. It can also be used for preparing latex, saponification products, soap, sauce, and detergents. This equipment is often used in chemical industries such as petrochemical, printing and dyeing auxiliaries, paper, pesticide and fertilizers, plastics, and rubber.
The vacuum emulsifying mixer has many features, including an electric control system, a vacuum device, and a heating and cooling system. It is also equipped with a water and oil pot, a hydraulic lifting system, and a system for tilting the machine.
It has a shear head that uses high speed to break up, mix, and emulsify the material. This high speed causes pressure to change inside the homo-head from bottom to top. The emulsified material pours out of the homo-head, but is brought back by the down force of the blade mixer when the upward pressure fades away.
A vacuum emulsifying mixer can also be used to make creams, lotions, and ointments. It can also be used to mix materials that are very thick, and it has a mechanism for preventing dead corners by using scrapers to get the materials off the surface of the machine. It is also equipped with a heating and cooling system, an electrical control panel, and a water and oil pot.