Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is used to make a variety of cosmetic and pharmaceutical products. These include creams, face moisturizer, lipstick, detergents, shampoo, and nutritional honey. It also helps in manufacturing ointments, eye drops, and antibiotics.
The machine is built to meet CGMP standards for Clean-In-Place (CIP) and Sterilize-in-Place (SIP). All the product contact parts are made of stainless steel.
A vacuum emulsifying mixer is an excellent option for high-speed mixing of liquids with varying viscosities. It is ideal for the manufacturing of semi solid viscous emulsions, dispersions and suspensions in cosmetic, pharmaceutical, food or chemicals industries. It is more energy-efficient than a conventional mixer, which makes it an excellent choice for companies with limited budgets.
It is important to know how to use a vacuum emulsifying mixer properly. To avoid problems like sedimentation or clogging, it is essential to pay attention to the type of mixing ingredients, speed, and temperature, as well as to reduce air incorporation. This helps to achieve a highly homogenous mixture.
Moreover, it is also vital to keep in mind that the vacuum produced by this machine can be easily terminated by closing the pot lid. It is also important to ensure that the machine is not placed near any heat sources as it can cause vaporization and oxidation of the product. Vacuum Emulsifying Mixer It should also be in a location that is not easily accessible as it can become damaged when someone accesses it.
High Shear Mixing
Mixers rely on rotor/stator technology to shear, crush, disperse and homogenize liquid. The rotor/stator creates powerful suction when rotation occurs, drawing ingredients from the pot and releasing them at the top of the shear head. These forces combine to create a strong turbulent wheezing flow, causing the ingredients to be crushed and sheared into a finer particle size.
High shear mixers are suitable for mixing immiscible liquids, such as oil and water, creating emulsions and dispersions. They also help to bind fine powdered components into larger agglomerates that can be broken down into smaller particles.
A vacuum emulsifying mixer can be built using a variety of metals including stainless steel 304, 316L and Hastelloy C22. It can be heated or cooled using steam, thermal oil and other media. Vacuum emulsifying mixers can also be fitted with a welded jacket around the pot for heating/cooling and insulation. These features are available in a range of sizes to meet process requirements. These include batch, in-line and powder injection high shear mixers. Additionally, granulators are available which can combine powdered materials with binder liquid to form agglomerates that are broken down into granules.
Low Shear Mixing
Vacuum emulsifying mixers are a type of mixing device that can be used to blend liquids and solids. They are often used in the food and beverage industries for processing emulsions, cosmetics, pharmaceuticals, and paints and coatings. They are also used in laboratories for conducting laboratory experiments.
The process of using a vacuum emulsifying mixer is similar to the use of a high shear mixer, but it has the advantage of being more energy efficient. It also allows for greater flexibility by enabling users to set the mixing speed and temperature of their products.
Unlike other types of mixing equipment, a vacuum emulsifying mixer has many safety devices to protect the operator and equipment during operation. It has a CIP cleaning system, a break vacuum hole, and pressure air inlet holes. These features allow for quick and easy cleaning and sterilization of the machine. Its control panel is easy to operate with a touch screen and PLC controls. It also has a heating and cooling system for the oil and water pots. It can also be equipped with a spraying system for the mixing material.
High Temperature Mixing
A vacuum emulsifying mixer is a highly efficient mixing machine that provides a high-level emulsion in less time. The machine also consumes less energy than manual methods, and this reduces the cost of operation and production. This equipment is suitable for producing thick products like cough syrup and creams. Its high-speed homogenizer and center agitator ensure a thorough and consistent mix. In addition, it has a CIP cleaning system to keep the machine clean and free from contamination.
Vacuum emulsifying mixers can be used for both low and high viscosity materials. They are especially effective for mixing lubricating oils. They can also be used mixer supplier for manufacturing creams, lotions, and ointments. These machines are also useful in manufacturing chemical industries, such as biopharmaceuticals, petrochemicals, food, paint, printing and dyeing auxiliaries, paper, pesticides, rubbers, and power electronics.
When the machine is working, it rotates a planet carrier inside the box and the stirring shaft in the pot simultaneously. This fast rotation causes a strong shearing and kneading effect on the ingredients inside the container, which breaks, mixes, disperses, and emulsifies them. The machine also has scrapers to prevent dead corners and help remove material from the inner surface of the tank.
Laboratory vacuum emulsifying mixer is a small size equipment that is designed for experimental purpose. It is made up of a stainless steel frame, upside stand, control system, vacuum pump, mixing pot, impellers, scrapers and heating tube. The rotor stator homogenizing blade inside the emulsifying pot produces strong hydraulic shear force to break down particles and create a uniform blend.
This machine also includes a mirror that is used to observe the material present in the homogenizing tank. It is a useful feature that makes this equipment more flexible and reduces work intensity via integrated procedures.
This machine is more energy-efficient than manual homogenization methods. It has advanced temperature control systems that keep the samples at specific temperatures throughout the process. This is particularly important for temperature-sensitive substances. In addition, the sanitary design and structure of this machine ensures that it meets GMP standards. This is a major advantage for manufacturers who want to produce high-quality creams, lotions, and ointments. It also helps them save time and money by reducing product wastage. It also improves product consistency and quality.