Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer is an efficient machine used for blending and mixing oil and water. It works consistently by rotating the planet carrier and stirring shaft in the tank. It also has sharp knife-like scrapers to remove materials stuck on the tank wall.

The high shear emulsifier distributes one or several phases to another continuous phase rapidly and evenly. It is similar to a homogenizer.

What are the Applications of Vacuum Emulsifying Mixer?

A vacuum emulsifying mixer is a multiple function machine that is used for mixing, dispersing, homogenizing, and aspirating highly dense and viscous materials. This type of machine also has a mechanism for preventing dead corners, which are caused by materials that are stuck on Vacuum Emulsifying Mixer the inner surface of the machine. It can be used to mix and emulsify liquids, pastes, and gels, as well as food and pharmaceutical products.

The vacuum emulsifying mixer is usually used in manufacturing industries to make various kinds of foods and drinks, as well as cosmetics and pharmaceuticals. It is also commonly used to create ointments, gels, and creams. It can be used to mix different kinds of ingredients, including water, oil, emulsifiers, and thickeners.

Vacuum emulsifying mixers are typically made of stainless steel and have multiple safety features. They are designed to handle high volumes of product. Some can even accommodate up to 3000 liters of batch size. They can be operated using a PLC panel, which allows operators to pre-determine the operations of the machine before it is started.

It is important to keep in mind that vacuum emulsifying mixer machines may generate heat during the homogenizing process, which can be harmful to certain ingredients. This is because some samples require an excessive amount of heat to be homogenized, such as sensitive tissue samples or lysols (disinfectant sprays). This can be avoided by ensuring that the mixing machine is well-insulated and equipped with a cooling system.

What are the Advantages of Vacuum Emulsifying Mixer?

The vacuum function of this machine enhances mixing performance resulting in better end products. It is easy to operate. The user can set functioning specifications on the control board including mixing speed and temperature level, after which the device will run smoothly. It also features sharp knifes that clean the tank walls and ensure bubble free mixture. The device can even carry out two-phase emulsification. This is possible by adding more liquid with lower density or conducting micro-aeration to reduce bottom sediments.

The device has a vacuum protection switch that prevents the opening of the pot lid while a vacuum is present inside. This is a crucial safety feature that avoids mishaps during the process. Moreover, the vacuum emulsifier is energy efficient and has a CIP cleaning system that ensures hygiene for the equipment.

This type of emulsifying machine is ideal for large-volume production. It has a fixed type of body that integrates the covering lid into the pot and cannot be separated. It is also an energy-efficient mixer and uses less electricity than conventional mixers. It also has a cooling system that helps the equipment to avoid overheating. This is important because emulsification can be a long process and the equipment will emanate heat during the operation. The cooling system will help to minimize the effect of this heat on the product.

What are the Disadvantages of Vacuum Emulsifying Mixer?

The vacuum emulsifying mixer can be used in a variety of industries to create emulsions. It is ideal for mixing, dispersing, homogenizing, and aspirating dense and viscous materials. It can be operated in a continuous or batch production mode. This machine is a great choice for companies that need to produce large volumes of products quickly and accurately.

The main disadvantage of this type of mixer is that it can be difficult to control the blending process. This can be due to factors such as the temperature of the materials, the speed of the machine, and the type of mixing. These problems can lead to issues such as sedimentation, clogging, or insufficient homogenization. In addition, the vacuum emulsifying mixer can also have a tendency to create air bubbles in the mixture.

Another disadvantage of this machine is that it can be difficult to maintain. It is important to regularly check the vacuum valves and pressure gauges to ensure that they are functioning properly. Also, it is important to clean the agitator and bowl before and after each use to avoid contamination. Finally, it is necessary to keep the agitator and bowl at the same distance from each other in order to improve mixing quality. This is especially important when using a high-viscosity material such as an oil or a cream.

How to Use Vacuum Emulsifying Mixer?

Vacuum emulsifying mixers are important tools for creating sauces, dressings, marinades, and more. They also help to evenly distribute spices and flavors in foods. They are often used in the pharmaceutical industry to create medicines and supplements. However, they must be properly maintained to ensure that they work at optimal levels for a long time.

To keep your vacuum emulsifying mixer working properly, you should clean it daily. This will help to prevent odors, bacteria, and other contaminants from building up in the machine. It is also important to make sure that the machine is in a well-ventilated area. In addition, you should regularly check the vacuum valves and pressure gauges. You should also make sure that the mixing tank is completely dry before storing it.

If you have a small business or want to save money on labor, you may consider using a vacuum emulsifying mixer. These machines are perfect for producing high-viscosity materials and are ideal for mixer supplier large-scale cosmetic, pharmaceutical, and food industries. They can be used to make many different types of products, including creams, lotions, and ointments.

If you are looking for a vacuum emulsifying mixer that will provide you with the best results, you should contact MAKWELL. Our team can assist you in finding the perfect equipment to meet your needs. We can also provide you with information about the different types of vacuum emulsifying mixers, their advantages, and disadvantages.