Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is a high-speed emulsion mixing, dispersing and homogenizing system. It mainly includes water tank, oil tank, emulsify pot, agitator, scraper, heating system and vacuum pump.
This machine can be used to emulsify a variety of substances such as water, oil and fat. It is also suitable for blending chemicals, natural ingredients and raw materials.
Benefits of Vacuum Emulsifying Mixer
Vacuum emulsifying mixers are more energy-efficient than traditional mixing equipment. They can operate at high speeds and disperse materials in a shorter period of time. They are also able to process larger particles than conventional mixers. Vacuum emulsifying mixers can be Vacuum Emulsifying Mixer used in various industries, including food, electronics, cosmetics, and pharmaceuticals. These mixers are easy to operate, and can be set up to meet your specific specifications. They are a great option for your next industrial production project.
The main benefit of using a vacuum emulsifying mixer is that it can help to create a more uniform product. This is because the machine works under a vacuum condition, and this prevents the ingredients from becoming contaminated. It also helps to reduce the amount of air that is incorporated with the mixture, which can cause lumping and clogging.
Unlike homogenizers, which work on the principle of mechanical agitation, vacuum emulsifying mixers use high shear to distribute one phase to another. The high shear of the rotor and stator allows for the mixing of large quantities of liquids quickly and evenly. The resulting mixture will have a smooth consistency and a high level of homogenization.
In addition, the equipment is designed for safe operation. It includes a safety valve, which will stop the operation if any parameter outside of the normal range is detected. It will also stop the process if the lid is opened while it is working. This is important to protect the operator from harm.
Vacuum emulsifying mixers come in a variety of sizes and can be customized to meet your specific needs. They are also easy to clean and maintain. They are hygienic and have a stainless steel surface that is suitable for mixing chemicals, natural ingredients, and raw materials. They are also available with a CIP cleaning system, vacuum protection inlet, and break vacuum hole.
Advantages of Vacuum Emulsifying Mixer
Vacuum emulsifying mixers are more efficient than traditional mixers, as they can mix materials at a lower temperature. This helps to preserve the original properties of the ingredients, resulting in higher quality products. They are also more energy-efficient, which can lead to significant savings in operating costs. In addition, they can help to reduce the risk of contamination by preventing air and bacteria from entering the product during mixing.
This mixer is ideal for use in pharmaceutical, cosmetic and food industries. It can be used to produce a wide variety of viscous emulsions and suspensions. These emulsions are used in various applications, including lotions, creams, detergents, shampoo and honey. It can also be used to make cosmetics, such as face masks, lipstick, eye shadow and mascara. In addition, it can be used to make pharmaceutical medicines and ointments.
A vacuum emulsifying mixer is an excellent choice for manufacturing products that require high levels of hygiene. It can be easily cleaned, and it is easy to detect any signs of contamination. Moreover, it can also be adjusted to the needs of different products. This allows manufacturers to produce more products and ensure that they meet the required specifications.
The mixer can be equipped with a safety valve, which protects the operator from any accidents. It can also be equipped with a CIP cleaning system, which makes it easier to clean the machine. Its structure is also designed to prevent any damage to the material. Its break vacuum hole, pressure air inlet hole, and vacuum protection inlet are all designed for security purposes.
The vacuum emulsifying mixer can be operated at a range of temperatures, from 50-80 °C. It can even reach higher temperatures, but it is important to keep in mind that long processes could cause the temperature to rise rapidly. The mixer can be heated using steam or electric heating. Its piping is made of stainless steel 316L, and the parts that come in contact with the product are polished with 300 EMSH to prevent contamination.
Specifications of Vacuum Emulsifying Mixer
Vacuum emulsifying mixers are computerized equipment which work faster than manual techniques and reduce waste. They are designed to fit into the existing production line of your business. These machines use mixer supplier less power than traditional equipment and are safer for your staff to operate. They are also more energy efficient, saving you money in the long run.
Depending on the type of product you make, your vacuum emulsifying mixer may require different specifications. A basic machine will have an agitator, a mixer, a homogenizing system, a cooling system and a vacuum pump. A more advanced mixer will have additional functions like an upper and lower homogenizing system, a rotary mixing shear and an internal and external circulating homogenization system.
The main feature of a vacuum emulsifying mixer is its vacuum function that removes air bubbles from the mixture. This allows for a smoother, more uniform mixture and prevents foaming. Additionally, the rotor and stator are designed with a high shear force that helps to crush and disperse the materials in the tank.
These mixers are commonly used in the makeup and food industries for a variety of purposes. For example, they can be used to create sauces and dressings, which require ingredients such as oils, salt, vinegar and spices. They can also be used to produce pharmaceutical products, such as ointments and syrups.
The vacuum emulsifying mixer can also be used in the chemical industry to mix chemicals and synthetic adhesives. It is especially useful for emulsifying materials that have high matrix viscosity and solid content. Moreover, it can be used to make a variety of industrial products, including printing inks and paints.