Benefits of a Flat Belt Conveyor
Flat belt conveyors transport materials on an incline. They typically have cleats to support the product and prevent slipping or falling off.
Idler rollers are used along the belt conveyor to help support the load, prevent sagging, align the belt and clean off carryback (leftover material on the belt). They’re commonly found in sanitary or washdown conveyor systems for compliance with HACCP process guidelines.
Material handling equipment can help streamline your facility and improve efficiency throughout the entire manufacturing process. It allows you to reallocate employees from lower-priority tasks to more demanding assignments that are better suited for their skills, improving workplace safety and reducing labor costs. In addition, it allows you to speed up a variety of cumbersome processes, such as printing and case labeling, while still maintaining accuracy and precision.
The type of material handling equipment you use depends on the needs of your business, such as storage and transportation. You can choose between manual or automated systems, or both. For example, a conveyor system is an effective solution for transporting goods from point A to point B, while a robotic system like an AS/RS automates the storage and retrieval of inventory.
Warehouse conveyors are the backbone of any distribution center, helping to improve overall productivity by speeding up order fulfillment, assembly, inspection, and shipping. They also provide a safe and efficient way to move materials in straight or curved paths, at ground level or overhead. They can also be integrated into automated workflows to eliminate time-consuming manual tasks and reduce error rates. Dorner’s line of industrial conveyors includes a wide array of models that are suitable for many different applications and spaces. The company’s FlexMove conveyor, for example, is designed to fit into tight spaces, maximizing your space without sacrificing belt coverage.
Industrial conveyors can help companies keep up with the pace of production. They ensure that products move quickly and evenly through the plant, and they are often used to transport materials from storage to shipping areas. Using conveyors can cut back on manual handling and help employees focus on other tasks.
Conveyors are also highly durable, able to handle large loads and high speeds with ease. They can be customized to meet the specific needs of a particular company, including the type and quantity of products to be moved. Designed with safety in mind, they are made with materials that are resistant to fire and heat. They are also equipped with emergency shutdown systems, as well as guards and warning lights to prevent accidents.
Most conveyor systems are designed to be easy to operate, Flat belt conveyor requiring minimal maintenance. They have a simple structure and are lightweight, making them easy to transport. They also use less power, which means lower energy costs. In addition, these conveyors can be used in long distances in factories, eliminating the need for elevators and other expensive equipment. They can also be equipped with sensors for inspection and quality control, allowing the conveyor to automatically send out products that meet standards. These are especially useful in high-value or high-capacity settings where downtime can be costly.
Modular Plastic Conveyors
A conveyor belt system is a necessity in almost every manufacturing plant. Raw materials need to be brought into the facility, products in-process need to be conveyed from one operation to another and finished product needs to be taken away for packaging and other preparations.
Plastic modular conveyors, which are also known as plastic chain conveyors, provide a number of benefits over synthetic fabric belts. They’re generally easier to clean and can be configured in a more hygienic fashion. This type of conveyor is also more versatile than flat belts in that it can transport products in any direction, including up inclines or around corners.
Another benefit is that plastic modular conveyors are typically lower-tension systems than synthetic fabric belts. This allows engineers more design latitude and a higher degree of flexibility to meet customer demands.
Finally, modular conveyors offer more resistance to corrosion than many other types of conveyor belting. This makes them ideal for applications in which sanitation is an important concern. For example, when it comes to sanitary food processing, it’s necessary for foods to be dried or cooled quickly to prevent spoilage and contamination.
Depending on your specific needs, plastic modular conveyors may be the right choice for you. However, it’s essential to weigh the benefits of this conveyor type with the limitations. Most plastic modular conveyors are designed around pitches, which means that once a certain pitch belt is used on a conveyor, it will only accept similar pitch belts.
mk North America
Choosing the right conveyor system to meet your manufacturing needs requires an understanding of the components and types. Flat belt conveyors and modular plastic belt (MBF) systems are both common choices, but each offers its own unique benefits for your specific application.
Modular plastic belt conveyors, for example, are positively driven with a series of sprockets that interlock with the underside of the conveyor belt. This means that Flat Belt Conveyor Manufacturer they require less belt maintenance (reduced time tracking and tensioning) and offer a higher load carrying capacity. In addition, unlike a flat belt conveyor, MBF systems are not restricted by the conventional size limitation that requires the conveyor length to be 2 times the width.
Other important conveyor-system components to keep in mind include the motor and control systems. Both need to be properly sized for the conveyor system they will be driving and should regularly be inspected to make sure they are functioning correctly. Pulleys are another crucial component to maintain. These should be inspected for proper head and tail pulley alignment to ensure equal tensioning of the conveyor medium, which extends medium wear and increases functionality.
mk North America is proud to offer a variety of innovative conveying solutions for the manufacturing industry. Our VersaMove pallet-handling system is designed with all of these considerations in mind, and offers a choice of three different platforms to accommodate your facility’s specific requirements.