Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is a cream making machine that uses multiple mixing methods to process and purify creams, lotions, ointments, and preparations. It can also homogenize, solubilize, and disperse dense materials.
The mixer comes with many built-in safety features. These include colored push buttons that make it harder to accidentally press them and an alarm system to warn you if vacuum valves or pressure gauges are not working properly. It also includes a maintenance log to ensure you keep the machine in good condition.
What are the Applications of Vacuum Emulsifying Mixer?
Vacuum Emulsifying Mixer is a useful equipment in pharmaceutical and cosmetic industries to process emulsions and dispersions of high viscosity. It can be utilized to prepare ointments, lotions, lipsticks, detergents, facial cleanser and shampoo etc. It can also be utilized to process oral syrups, latex and emulsions for injection. It can also be used to make mayonnaise and other dressings in the food industry.
The vacuum emulsifying mixer has a high shear which helps in making the materials immiscible in a short time. It has a high speed rotor which creates strong kinetic forces that help in mixing and emulsifying the material. It is ideal for processing high-viscosity products and for avoiding lumping or clogging. The mixing process can be controlled by the type of agitation, heating, time and speed of the machine.
The vacuum emulsifying mixer can also be fitted with a CIP (Cleaning in Place) system which automatically triggers the cleaning process. This saves the time and effort of the operator and helps in achieving consistent final products. The CIP system also helps in preventing the operator from contact with dangerous chemicals and reduces contamination risk. This is an important feature especially for those who manufacture products that are hazardous to human beings like cough syrups, liquid soaps and cosmetics. The CIP system also ensures that the machine is clean in parts that are not accessible through manual cleaning methods.
What are the Characteristics of Vacuum Emulsifying Mixer?
The vacuum emulsifying mixer is a multifunctional equipment that incorporates an emulsifier and a mixer. It can be used to mix liquids with a lot of solid particles into a smooth and uniform product. This mixer is designed to be safe and easy to operate. It comes with a number of safety features such as a CIP cleaning system, vacuum protection inlet, break vacuum hole and pressure air inlet hole. This machine is also more energy efficient than traditional mixers. This will save you money in the long run.
The vacuum-powered emulsifying mixer is commonly used in the pharmaceutical industry to process ointments, syrups, lip glows and injections. It is also useful in the food processing industry to make mayonnaise, salad dressings and other acidic sauces. It is a great choice for Vacuum Emulsifying Mixer manufacturing companies that need to produce large amounts of product on a regular basis.
To use this equipment, first, you must switch ON the power and heating button to pre-heat the water and oil pots. Then, you can add the ingredients into both pots and close the valves. Once the equipment reaches the temperature that mixer supplier is required by the protocol, you can start the emulsification process. The agitator inside the mixer will continuously rotate, blending and discharging the mixture. This will help to prevent dead corners in the emulsification pot.
What are the Available Batch Sizes of Vacuum Emulsifying Mixer?
Vacuum emulsifying mixer machines are designed to be versatile and adaptable to various applications. They are used to manufacture dispersion, viscous emulsion and suspension in small and large scale industries. They can be operated in a continuous process and are suitable for high production volumes. They can also be used in batch processes.
The mixing takes place in a vacuum state which prevents aeration of the material and helps in attaining void-free end product mixtures. This ensures the quality of the finished product and improves the handling capabilities of the machine. The equipment can be adapted to the needs of various industries like pharmaceutical, cosmetic and food industry. It is available in different models with working capacities ranging from 5L-2000L. The machine can be equipped with a CIP/Sterilize-in-Place system to allow for easy cleaning and maintenance.
It can be used for a wide range of applications including suppositories, pectic substances and emulsification of lubricant stroma. The vacuum emulsifying mixer can be customized to meet the specific requirements of a client and is made from stainless steel AISI 316L. It can be used in batch and continuous operation and is available in standard and sanitary constructions.
The mechanical vacuum deaerator/defoamer is capable of removing entrapped air in liquids at high shear speed, creating an efficient vacuum. The machine can be modified to suit the application and can handle a range of liquids such as grease & light oil, heavy caulks and liquid soaps.
What are the Advantages of Vacuum Emulsifying Mixer?
Vacuum emulsifying mixers are perfect for the pharmaceutical, cosmetics, and food industries. They work well with high and low-viscosity materials. They are also very easy to clean and use. They also have a variety of different designs, so you can find the right one for your needs. They are a good choice for making creams, lotions, and ointments. They can also be used for the production of other products like shampoo, hair gel, soaps, facial cleansers, and nutritional honey.
The vacuum emulsifying mixer is ideal for small and medium-scale industries because it can handle large batches of product. It also has a computerized system that makes it easier to operate and maintain. The machine also reduces the amount of time it takes to prepare products, so it can save you money in the long run.
In addition, the vacuum emulsifying mixer is compatible with CIP (Clean-In-Place) technology. This allows it to clean itself automatically. This means that it will be able to get all the parts of the machine clean, including those that are hard to reach. This will help ensure that the product is free from contamination and that it meets quality standards.
It is also important to make sure that the vacuum emulsifying mixer is maintained properly. This will prevent it from overheating and damaging the materials it is processing. It is also a good idea to regularly check the vacuum valves and pressure gauges.