Welding Beam Roll Forming Machine

Welding Beam Roll Forming Machine has the best distributor in China market. It is equipped with hydraulic station, plc controller, run out table and argon protect welding system. It is suitable for welding steel beam, girder, bridge beam, etc. It is widely used in welding industry and can form different kinds of shapes.

Automated

Automated beam roll forming machine has a high speed and high automatic production capacity. It can produce various sizes of Stud and Runner. The production process of this machine is very simple and low cost. It is also easy to operate and maintain. Its high automation level makes it very convenient for users.

This machine is ideal for precision parts. It does not require much finishing work. It produces parts with an excellent finish and fine detail. The advantage of automated roll forming machines is that the process is applicable to different projects of different duration. However, there are some disadvantages. For instance, the parts produced with this machine are often not suitable for welding.

Continuous

Continuous beam roll forming is a versatile forming process that can produce beams of various thicknesses Beam Roll Forming Machine and shapes. This process is especially useful in vehicle manufacturing, where different chassis are made. The ability to change between products quickly and safely is an essential feature. Below are some examples of applications that can benefit from a roll forming machine.

Continuous beam roll forming can be performed on large sheets of metal, such as sheets of 0.012 inch to 0.2 inch. The process begins with a large, cylindrical coil of sheet metal that may be as wide as 30 inches and may have varying cross sections. Before the process begins, the coils must be prepared for the process. The process is represented by a diagram, which shows each step of the process. At the end of the process, the strips are discharged.

A continuous beam roll forming machine has two main parts: a press and a shearing device. The press deforms the material, reducing the length and width of the strip. The slitter then cuts the strip to a uniform width and then feeds it to the roll former. The roll former then shapes the linear portions of the strip into a continuous beam. The cut-off process cuts the continuous beam into segments useful as vehicle bumper beams. During the process, the machine will be controlled by a controller to regulate the timing of the various components.

Self-joint

Self-joint beam rollforming machine is a highly-automated piece of equipment that is used to produce various types of products. It can produce beams, studs, runners, and other similar products. In addition, it can form several different shapes on the same roller. This makes it useful when multiple products are needed at the same time.

The machine can rollform pieces of different sizes, shapes, and thicknesses. This is important for automotive manufacturers who are busy in producing various chassis. They need a machine that can quickly move from one product to another. This type of machine can be used to produce beams of up to 7mm thick.

Roll forming machines produce less scrap than other metalworking processes. This reduces the costs associated with working with expensive metals. Furthermore, the process doesn’t involve heating materials, which reduces energy costs. In addition, roll forming machines are self-feeding, which eliminates the need to manually feed the material.

The self-joint beam rollforming machine is a versatile piece of machinery that can produce box beams for a warehouse pallet rack system. It can produce beams of varying lengths and dimensions, and nests C channels automatically. As a result, it is a convenient piece of machinery for large production lines.

Self-turn over

A self-turn over beam roll forming machine is a popular option for producers of precision-shaped parts that require little finishing. It has a high speed and is capable of producing any length piece in a single shift. It also offers a high degree of automation and complete accessibility to material handling equipment.

Its versatility is enhanced by the ability to rollform pieces of different shapes and thicknesses. This feature makes this machine particularly useful for vehicle manufacturers. Unlike conventional roll forming machines, it is flexible and can change production quickly. This means that it is easier to change profiles and reduce machinery costs.

The rollforming machine also features a CAD / CAM system that can convert CAD drawings into a machine programming file. This software will automatically calculate the positioning of the guides and stands. The machine automatically configures the guide positions for the specific product. This saves the best set-up and can be recalled by simply entering the product code.

Another advantage of this machine is that changeover can be completed by two unskilled workmen in about eight minutes. This is in contrast to a conventional rollforming machine, which can take up to eight hours to complete the changeover process.

Self-nesting

If you’re looking for a machine that can automatically bend and nest beams, a self-nesting beam rollforming machine may be the right choice for you. This type of machine can produce beams up to 15 meters long, and the process is cost-effective and flexible.

This type of machine uses a CAD/CAM system to monitor and adjust the forming device. The machine is equipped with more than a hundred axes. Each axis is driven by servomotors. As a result, each axis moves differently. In addition, this machine features the latest electronic components and control software to accurately monitor the progress of each strip inside the machine.

This type of machine can produce box beams for a warehouse pallet rack system. Its capabilities include a wide range of lengths and dimensions, and it is ideal for large production lines. Because of its ability to nest C channels, this machine is also perfect for production lines. It can also be controlled using a touch screen.

A fully automatic beam roll forming machine can produce a variety of different shapes, including box beams. Its high-speed and automatic nesting feature allow it to form multiple shapes in a single cycle, which is beneficial for products that need to be produced in multiple sizes.

Programmable logic controllers

The modern roll forming machines are controlled by programmable logic controllers. These controllers make it possible to achieve high levels of accuracy while minimizing waste. These controllers also allow for automated cutting with a minimum of manual intervention. Many roll forming machines also incorporate laser or TIG welding capabilities. The latter eliminates the need for additional steps, such as heat treatment.

These controllers can also perform advanced functions, such as timing and drum sequencing. This makes them much more reliable than electromechanical logic devices. Moreover, they can handle more than six inputs and outputs. This feature makes them ideal for beam roll forming machines. In addition to controlling the process, programmable logic controllers can also be used for advanced control functions, such as data collection and display.

Another benefit of programmable logic controllers is their ease of programming. Since they are similar to magnetic relay circuitry, even engineers without extensive knowledge or experience can use them. Programmable logic controllers are also reusable, flexible, and easily maintainable. They also allow users to run tests before launching production, which can save time and money.